Home > Performance Engineering & A.I.
User & Market Research
Understanding our customers’ needs is as important as the quality of the products we produce.
Our research involves gathering and analyzing data to understand various aspects of the construction, demolition and mining industries and markets, by defining our research objectives, competitive analysis, customer analysis, and market size and trends.
Next, we follow our industry’s regulatory requirements and standards. Compliance with safety and environmental regulations is crucial for market entry.
In product development, which is based on customer feedback and market trends, we consider opportunities for product improvement or innovation. We identify and develop features or functionalities that give Soosan a competitive edge.
We also regularly update our research to stay competitive and responsive to market dynamics.
Performance Engineering
Soosan’s performance engineering for our hydraulic breakers involves optimizing their design and operation to achieve the best possible performance in terms of breaking efficiency, durability, safety, and cost-effectiveness.
Key considerations for performance engineering in our hydraulic breaker lines are as follows:
Power Source Selection
Ensuring the breaker receives a consistent and adequate flow of hydraulic fluid and pressure – on excavators, skid-steer loaders, or dedicated hydraulic power units.
Hydraulic System Design
We design our hydraulic systems to provide the necessary flow rate and pressure required for efficient breaker operation.
Breaker Design and Materials
We have optimized the design of our breakers; components, including the piston, cylinder, and working tool (chisel or moil point), for maximum efficiency and durability. We employ only high-quality materials and coatings to enhance wear resistance and extend the breaker’s lifespan.
Energy Transfer
Soosan maximizes the transfer of hydraulic energy into kinetic energy for breaking. This involves efficient transmission of hydraulic pressure to the working tool while minimizing energy loss due to heat or vibration.
Vibration Reduction
Soosan implements vibration reduction technologies to improve operator comfort and reduce wear and tear on both the breaker and the host machine. We also minimize the transmission of harmful vibrations to the operator’s cabin or vehicle.
Monitoring and Control
Soosan integrates sensors and monitoring systems to track breaker performance, hydraulic pressure, temperature, and other critical parameters. We implement control systems that can adjust hydraulic flow and pressure based on the material being broken and the operating conditions.
Maintenance and Serviceability
Soosan designs our breakers around easy maintenance and service, with accessible components and user-friendly procedures. We provide clear maintenance guidelines and training for operators and service personnel.
Safety Features
We include safety features like anti-blank firing systems to prevent damage to the breaker and host machine, and ensure proper safety guarding and protection for the operator and bystanders.
Operator Training
Soosan offers training for operators on the correct techniques for using our hydraulic breakers efficiently and safely. We also promote proper operating practices to maximize performance and minimize wear.
Field Testing and Feedback
We conduct field testing to evaluate a breaker’s performance under real-world conditions. We also gather feedback from operators and maintenance personnel to identify areas for improvement and refinement.
Environmental Considerations
Soosan explores ways to make hydraulic breakers more environmentally friendly, such as reducing noise pollution and fuel consumption.
By systematically addressing these aspects of performance engineering, Soosan has been able to develop hydraulic breakers that deliver superior performance, reliability, durability, and safety while minimizing operational costs and environmental impact.
Soosan & A.I.
Product Design and Optimization
AI-driven computer-aided design (CAD) and simulation tools help our engineers optimize the design of hydraulic breakers for maximum efficiency, durability, and performance, such as analyzing complex data sets and suggesting design modifications to improve overall product performance.
Quality Control and Inspection
AI-powered vision systems at Soosan perform real-time quality inspections during the manufacturing process to identify defects, deviations from specifications, or inconsistencies in components, ensuring that only high-quality parts are used in production.
Predictive Maintenance
AI algorithms monitor the performance of our products as well as equipment used in hydraulic attachment manufacturing. By analyzing sensor data, AI can predict when maintenance is needed, reducing downtime and preventing costly breakdowns.
Process Optimization
AI optimizes the manufacturing processes by analyzing data from various sensors and adjusting parameters in real time. For example, it can optimize the heat treatment process for breaker components to improve their strength and durability.
Supply Chain Management
At Soosan, AI enhances supply chain management by optimizing inventory levels, predicting demand, and identifying potential supply chain disruptions. This ensures a steady flow of raw materials and components needed for hydraulic attachment production.
Energy Efficiency
Our AI systems are used to optimize energy consumption in our manufacturing facilities, reducing operational costs and environmental impact, as well as controlling the usage of energy-intensive machinery and systems during off-peak hours or based on real-time energy pricing.
Robotic Automation
Soosan AI-powered robots and robotic arms can handle tasks such as material handling, assembly, and packaging in a highly efficient and precise manner. This reduces the need for manual labor and minimizes errors.
Data Analytics and Predictive Analytics
Our AI-driven data analytics analyze historical manufacturing data to identify patterns and trends. Predictive analytics can forecast production bottlenecks, quality issues, and other potential problems, allowing for proactive solutions.
Customization and Personalization
Soosan AI enables mass customization by optimizing production processes to accommodate variations in hydraulic breaker designs or customer-specific requirements, without sacrificing efficiency.
Supply Chain Optimization
Soosan AI optimizes the entire supply chain, from raw material procurement to distribution. Soosan AI makes dynamic adjustments to inventory levels, transportation routes, and delivery schedules to minimize costs and improve efficiency.
Customer Support and Maintenance
Our AI-powered chatbots and virtual assistants can provide customers with real-time support and troubleshooting guidance. They can also assist in scheduling maintenance and repairs.
AI-driven advancements in the manufacturing of our hydraulic breakers lead to higher product quality, reduced production costs, increased production rates, and improved overall efficiency. This allows Soosan to gain a competitive edge in the industry by delivering better products while optimizing our operations.
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ARA 2024
Soosan USA is currently exhibiting at the ARA 2024 Show Ernest N. Morial Convention Center New Orleans, LA February 17–21, 2024 Exhibitor Booth# 2445 Serving customers’ needs with quality products, at a fair price with unrivaled support and service. Since our founding...
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1261 Wiley Road | Schaumburg | IL 60173 USA
Monday-Friday: 8:30AM- 5:30PM
Saturdays & Sundays: Closed
1261 Wiley Road
Schaumburg | IL 60173 USA
Monday-Friday:
8:30AM- 5:30PM
Saturdays & Sundays:
Closed
